A pallet racking system is essential for organization in your warehouse. However, to prevent injuries and damage, you need to use the following tips to keep your racking system in good shape.
Avoid Overloading The Racks
You might imagine that, because the racks are usually made of steel, that they are strong enough to handle whatever you put on them. However, every pallet racking system has a maximum load limit that you need to respect.
To avoid rack collapses, be sure to respect the guidelines put forward by the American National Standards Institute that there should be a load plaque on each rack that details the maximum weight or loading capacity so that forklift operators don't exceed it.
If you anticipate more inventory during the holiday season or other periods of increased sales, invest in additional racks so that you don't attempt to overload your existing system.
Remember Forklift Access
When you are setting up your racking system or adding new racks, it is important to remember that forklifts need to be able to maneuver easily within the aisles so that they can drop off and pick up loads.
Aisles that are about 12 feet are generally suitable. If you plan to use more narrow aisles, you may have more space for storage, but remember to use order pickers and reach trucks so that products can be reached safely.
Avoid Damage To The Racks
Because your racking system stays in place, you may not think that you need to check it for damage. You might think that the system is fine as long as it continues to stand. However, over time, heavy loads and forklifts bumping into beams can cause some damage.
Chinks, cracked welds in the steel and corrosion may, over time, lead to a weaker system that may ultimately result in damage to your products as well as injuries for you and your employees.
To protect the integrity of your racking system, there are a number of things that you can do. One of the easiest solutions is to purchase post protectors and put them up so that forklifts cannot directly hit and damage your racks. Another idea is to use double columns at the bottom of each rack, which can provide additional reinforcement.
You may also choose to have regular meetings with your forklift operators to assess whether they are taking care to avoid hitting the racks and to discuss solutions that can help you avoid racking system damage. You can even do periodic inspections of the racking system to be sure that there are no signs of corrosion, cracking or other problems.
If you see some signs of damage or need help assessing your racking system, get in touch with a reputable distributor of material handling equipment who can make sure that your system continues to be a good solution for your warehouse. One company that might be able to meet your needs is Tri State Surplus Co.